Microfocus AI X-ray Parts Counter XC-01
The micro-focus X-ray tube of the X-ray inspection system can generate X-rays, penetrate the reels, and then reach the flat panel detector. After the flat panel detector converts the X-rays into digital signals and displays them to the software, the software will count how many pieces of components for you.
1. Working Principle
X-ray parts counter Working Principle
2. Sample images
1. America closed type X-ray tube, long lifetime, maintenance-free.
2. 17” super definition digital flat panel detector (FPD), eliminate the scanning detector.
3. Ultrafast counting, one 7” (180mm) reel needs about 9s, four 7” reels or one 15” (380mm) reel needs about 14s.
4. Can count max 17” (430mm) diameter reel with a moisture barrier bag or JEDEC tray, etc.
5. Artificial intelligence deep learning algorithm with independent intellectual property rights, software accumulates data to the cloud database and shares it to all machines.
6. No need to enter the reel data in the factory in advance, users can use it directly.
7. Compared with the traditional parts counter, it can greatly improve the efficiency and accuracy, save manpower, and greatly shorten the time of material entering and leaving the warehouse.
8. Support MES, ERP, and other systems, to manage material warehouses digitally. Permanent software algorithm updates.
1. XC-01 parameters
| X-ray source | Type | Closed, microfocus |
| Max tube voltage | 80kV | |
| Max tube current | 700μA | |
| Focal spot size | 30μm | |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 427mm*427mm | |
| Pixel size | 139μm | |
| Resolution | 3072*3072 | |
| Reel/tray counting | Max size | 17” (430mm) |
| Max thickness | 85mm | |
| Min parts size | 1005 | |
| Speed | 7-10s | |
| Accuracy | ≥99.9% | |
| Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1920mm (H) |
| Weight | 850kg | |
| Power supply | AC110-220V 50/60HZ | |
| Max power | 1500W | |
| Industrial PC | I7-6700 CPU, 8G RAM, 240GB SSD | |
| Displayer | 24” HDMI LCD | |
| Other functions | Code scanning | Barcode and QR code. |
| Label printing | Print material code and quantity automatically after counting. | |
| Management system connection | MES, ERP etc. | |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. | |
| Tray collision protection | There are steel plates protect the tray from collision when it comes out. | |
| Anti-pinch safety light curtain | Once the hand enters the movement range of the tray, the safety light curtain will be triggered, the tray will stop immediately, and the software will pop up a prompt at the same time. Users can continue only the hand leaves and click confirm on the prompt. | |
| Emergency stop | In front of the operation position, press to power off. |
