In-line Full Automatic X-ray Parts Counter IL-1000
The micro-focus X-ray tube of the X-ray inspection system can generate X-rays, penetrate the products you need to inspect, and then reach the flat panel detector. Finally the flat panel detector converts the X-rays into digital signals and displays them to you.
1. Working Principle
X-ray parts counter Working Principle
X-ray parts counter Operation Process
2.Artificial intelligence deep learning algorithm
Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:
Aspect ratio
The angle of each corner of the component;
Slope between components from inside to outside;
Deformation of component images from the inside to the outside, etc.
As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.
3.Cloud database
Every Wellman X-ray counter can connect to our cloud database. The data and images of the machine will be uploaded to the cloud, and the machine will automatically download the latest database. Our engineers also optimize the algorithm in the background according to the images and data collected by each machine, and regularly update it to the database for customers.
Over time, the accuracy of counting will be closer to 100%, and the coverage of component types will become wider and wider. When a machine counts a new kind of component, if the data of this kind of component is stored in our database, our software can directly call the data, which brings users higher efficiency, accuracy and coverage.
4.Sample Images
1. America Oxford 80kV X-ray tube, longer lifetime, maintenance-free.
2. IRay 17” super definition digital flat panel detector (FPD).
3. Ultrafast counting, each reel only needs about 10s.
4. Support max 17” (430mm) reel or tray with moisture barrier bags.
5. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
6. No need to input the material in the factory in advance, direct use.
7. Compared with the traditional parts counter, it greatly improves the efficiency, accuracy, saves manpower and shortens the time of material delivery and warehousing.
8. Support work order number function and counting record query & statistics.
1.IL-1000 Hardware Parameters
X-ray source | Type | Integrated, microfocus |
Brand | America Oxford | |
Max tube voltage | 80kV | |
Max tube current | 700μA | |
Focal spot size | 30μm | |
Flat panel detector | Type | Super definition digital FPD |
Brand | IRay | |
Effective area | 427mm*427mm | |
Pixel size | 139μm | |
Resolution | 3072*3072 | |
Reel/tray counting | Max size | 17” (430mm) |
Max thickness | 88mm | |
Min parts size | 01005 | |
Speed | Appr. 10s | |
Accuracy | ≥99.98% | |
Media type | Reel materials, tray materials with moisture-proof bag | |
Equipment | Dimensions | 3000mm (L) * 2000mm (W) * 2000mm (H) |
Weight | 3000kg | |
Power supply | AC110-220V 50/60HZ | |
Max power | 4800W | |
Industrial PC | I7-9700 CPU, 32G RAM, 256G SSD+4T HDD | |
Displayer | 24” HDMI LCD | |
Management system connection | MES, ERP etc. | |
Workflow | Loading | After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel |
Max loading quantity | 200 reels (7" with 8mm thickness) | |
Code scanning | Barcode and QR code. | |
Reel transfer | Automatic belt transfer | |
Labelling | Print material code and quantity automatically after counting. | |
Unloading | The manipulator automatically put into the reel vehicle | |
Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. | |
Emergency stop | In front of the operation position, press to power off. |
2.IL-1000 Speed and Accuracy
Reel size | Parts size | Quantity | Repeat Accuracy | Speed |
7” (180mm) | 01005 | 10000 | 99.98% | 9-10s |
7” (180mm) | 0201 | 10000 | 99.99% | 9-10s |
7” (180mm) | 0402 | 10000 | 99.99% | 9-10s |
7” (180mm) | 0603 | 5000 | 99.99% | 8-10s |
10” (254mm) | 1206 | 5000 | 99.99% | 9-10s |
15” (380mm) | 1206 | 10000 | 99.99% | 10-12s |