Microfocus AI X-ray Parts Counter XC-01
The micro-focus X-ray tube of the X-ray inspection system can generate X-rays, penetrate the reels, and then reach the flat panel detector. After the flat panel detector converts the X-rays into digital signals and displays them to the software, the software will count how many pieces of components for you.
1. Working Principle
X-ray parts counter Working Principle
2. Sample images
1. 80kV closed type X-ray tube, longer lifetime, maintenance-free.
2. 17” Super definition digital flat panel detector (FPD).
3. Ultrafast counting, four 7” reels or one 15” (380mm) reel needs less than 10s.
4. Support max 17” (430mm) reel or tray with a moisture barrier bag.
5. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.
6. Automatically scan codes and count at the same time, and then print the corresponding label when user takes out a reel.
7. No need to switch single/multi reel mode, automatically print the label when users count one reel.
8. Support work order number function and counting record query & statistics.
1. XC-01 parameters
| X-ray source | Type | Intergrated, microfocus |
| Max tube voltage | 80kV | |
| Max tube current | 600μA | |
| Focal spot size | 30μm | |
| Flat panel detector | Type | Super definition digital FPD |
| Effective area | 430mm*430mm | |
| Pixel size | 139μm | |
| Resolution | 3072*3072 | |
| Reel/tray counting | Max size | 17” (430mm) |
| Max thickness | 88mm | |
| Min parts size | 01005 | |
| Speed | ≤10s | |
| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% | |
| Equipment | Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
| Weight | 650kg | |
| Power supply | AC110-220V 50/60HZ | |
| Max power | 800W | |
| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD | |
| Displayer | 24” HDMI LCD | |
| Other functions | Code scanning | Barcode and QR code. |
| Label printing | print the corresponding label when user takes out a reel. | |
| Counting record | Inquiry by time range, work order number. | |
| Management system connection | MES, ERP, WMS etc | |
| Mode switching | No need to switch single/multi reel mode | |
| Work order no. | Support work order number recording | |
| Safety | Radiation leakage | No leakage, international standard: ≤1μSv/h. |
| Back door safety interlock | Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray. | |
| Anti-pinch | Safety light curtain covers the whole drawer, the drawer will stop immediately when something enters. | |
| Emergency stop | In front of the operation position, press to power off. |
2. XC-01 Speed and Accuracy
| Reel size | Parts size | Quantity | Repeat Accuracy | Speed |
| 7” (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7” (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7” (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7” (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10” (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15” (380mm) | 1206 | 10000 | 99.99% | 7-8s |
